Stellar Industries SI-75 Bedienungsanleitung

Stellar Industries, Inc.190 State StreetPO Box 169Garner, IA 50438800-321-3741 Fax: 641-923-2811www.stellarindustries.comLast Revision: 05/25/12Subjec

Loading a Container1. Back the truck up to the container to beloaded and align the hoist rails with thecontainer long sills. Caution: Be sure thearea

Operation Loading OperationBack the truck up to the container to be loaded and align the hoist rails with the container long sills. 1Engage the P

 Stellar Cable Hoist Owner’s ManualUnloading Operation - O.R. and I.O. ModelsBack the truck up in front of where the container is to be spotted. All

Operation Unloading Operation - Extendable Tail ModelsBack the truck up in front of where the container is to be spotted. Allow room for the con

 Stellar Cable Hoist Owner’s ManualCorrect Container PositionCorrect PositionFor Short ContainerNote: Removable front stops must be used and rear hol

Operation Hoist Prop OperationWARNINGBEFORE WORKING AROUND ARAISED HOIST, THE HOISTMUST BE SUPPORTED BY THE HOIST PROP.(SEE HOIST PROP OPERATING

 Stellar Cable Hoist Owner’s Manual

Maintenance Please read the following before performing anymaintenance on the Cable Hoist.1. Only authorized service personnel are to perform

 Stellar Cable Hoist Owner’s ManualInspection of SheavesUnder normal conditions, machines shouldreceive periodic inspections, and their over-all con

Maintenance Cable ReplacementImportant: Standard replacement cable must be 7/8” diameter 6 x 37 extra improved plow steelwith steel core (6 x

Stellar Cable Hoist Manual RevisionsDate of Revision Description of RevisionSection Revised

 Stellar Cable Hoist Owner’s ManualGreases RecommendedChoice Lubricants for DX BearingsType of Grease DescriptionPremium QualityMulti-PurposeStabili

Specifications Chassis C.T.: See chart on next page.Frame Width: 35-1/2”Minimum GVWR: 18,000 lbs. Front, 44,000 lbs. RearFrame Height: 43”Sub-

 Stellar Cable Hoist Owner’s ManualCable Hoist Dimensions*Autotarper installation requires 12” of unobstructed space behind the truck cab. Specifica

Specifications Container SubframePICKUP HOOKSIDE VIEWLEAD-IN-ROLLERGROUND WHEELMIN. 6.00MAX. 10.5018.50MIN. *SEE NOTE*MAX. 24.00MAX. 2.13MAX.

 Stellar Cable Hoist Owner’s Manual

Decals Decal Kit Placement16127181416101117191316243Item PN Description Qty.1 45702 TAPE CONSPICUITY YELLOW 9.00 IN a22 45701 TAPE CONSPICUITY

 Stellar Cable Hoist Owner’s ManualWARNINGCRUSHING HAZARDMoving parts cancrush and cut.Keep hands andarms clear.25627Safety Decals of NoteDANGERSTAN

Cable Hoist Mounting and AssemblyStudy names and locations of the parts andfamiliarize yourself with the Cable Hoistbefore starting the assembly . R

 Stellar Cable Hoist Owner’s ManualMeasure and mark the truck frame as shown below. Use the dimensional drawings onthe following pages to determine

Installation 8 - 9/165514Rearmost AxleTo First Cut43Chassis Frame Height174C.T.112 - 1/49 - 9/16 - 3/421 - 15/16872426 - 5/8 - 1/2 - 7/168692062

Table of Contents Table of ContentsIntroduction...iiiChapter 1 - Safe

 Stellar Cable Hoist Owner’s ManualForward MountReverse MountTelescopic Mount8 - 9/16182C.T.5514Rearmost Axleto First Cut43Chassis Frame Height9 - 9

Installation Forward MountReverse MountTelescopic Mount9 - 9/162 - 1/4118 - 9/1643Chassis Frame HeightRearmost Axle5514to First Cut194C.T.Dimens

 Stellar Cable Hoist Owner’s ManualNote: Refer to the illustration on the previous pages.A. Position the hoist sub-frame onto truck frame, aligning

Installation Step 3: Mount Lift CylindersA. Check frame for bolts, rivets, etc. and clearance required (Refer to the previouspages) before placi

 Stellar Cable Hoist Owner’s ManualStep 4: Hydraulic Reservoir InstallationNote: See Chassis Mounted Parts and Reservoir Tank Assembly Drawings for

Installation Before proceeding any further, itis necessary to raise the hoistand set it down on the hoistprops.1. Position the L-shaped clampbet

 Stellar Cable Hoist Owner’s ManualStep 8: Cable Control InstallationThe standard cable controls supplied with Stellar equipment are high-quality as

Installation Cable Control Installation Continued...5. Choose a mounting location which is convenient and comfortable for the operatorand provid

 Stellar Cable Hoist Owner’s ManualStep 9: Pneumatic Control InstallationThe pneumatic controller provided with the Stellar Cable Hoist are dual thr

Installation Pneumatic Control Installation Continued...Pre-Assembled Pneumatic Control Tower Installation1. Determine a suitable location which

 Stellar Cable Hoist Owner’s ManualAN OVERVIEW TO OWNER, OPERATOR ANDSERVICE PERSONNEL ABOUT SAFETYAs the owner or employer, it is your responsibili

 Stellar Cable Hoist Owner’s ManualLighted Bumper Installation1. Align the holes in the lighted bumper withthe holes in the hoist sub-frame apron. 2

Installation 23.5024.00WELD 0.31" FILLET AROUNDTO BOTTOM OF HOISTLARGE BLOCK TO THE REAR HEAVY DUTY ICC BUMPERI.C.C. Bumper Installation1.

PN 31806DUMP UP LIGHT KIT BUYERS SK10BRACKET SHOWN AS REFERENCE Tighten Dump Up Light Kit to the bracket.InstalledNote: See Electrical Schematic in th

Installation Position fender to allowfor max air bag traveland spring compression.Position fender to allowfor max walking beamtravel.Position fe

 Stellar Cable Hoist Owner’s ManualMatch drill fenders and attach3/8” bolt, flat washers and locknut.Weld front braces tocylinder mounting plate.Pos

Installation Step 14a: Removable Stop InstallationSlot for O.R. and I.O.PN 47277O.R. RemovableStop7.12”3.25”End of TorchCut Slot1.44”1.12”PN 472

 Stellar Cable Hoist Owner’s ManualStep 14b: Intermediate Stop InstallationPN 45621O.R. Fold Down Stop47272I.O. Fold Down StopOutside Faceof Hoist F

Installation Step 15: Reflective Tape InstallationPN 63907(Both Sides - No Tarper)PN 63907(Both Sides - With Tarper)Back(All models)60”Install f

 Stellar Cable Hoist Owner’s Manual

Hydraulics - Electrical Hydraulic SchematicAuxilaryCylinderExtenderCylinderReevingCylinderControl ValveReevingCylinderLiftCylinderAuxilaryF1 E

Introduction For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741Hours: Monday - Friday, 8:00 a.m. - 5:00 p

 Stellar Cable Hoist Owner’s ManualHydraulic Routing - Standard Lift CylinderStandard Cylinder Mount

Hydraulics - Electrical Hydraulic Routing - Telescopic Lift CylinderTelescopic Cylinder Mount45585

 Stellar Cable Hoist Owner’s ManualHydraulic Routing - Reverse Mount Lift CylinderReverse Cylinder Mount

Hydraulics - Electrical 1.50TYP. 24.00TYP. 2.19TYP. 2 .75 6.19 NOTE: PN:45143 ALWAYS WELDED ON STREET SIDE.19.19Part 1Reverse Mount Lift Cylin

 Stellar Cable Hoist Owner’s Manual3352197687NOTE: CABLE HOIST SHOWN AS REFERENCE104ITEMPARTDESCRIPTIONQTY.145585FTG TEE JIC 12 JTX-S2264064HOSE 0.7

Hydraulics - Electrical Hydraulic Routing - Reeving CylinderReeving Cylinder

 Stellar Cable Hoist Owner’s ManualHydraulic Routing - Tail Extension IOX Cylinder MountTail Extension IOX Cylinder Mount

Hydraulics - Electrical Hydraulic Routing - Tail Extension ORX Cylinder MountTail Extension ORX Cylinder Mount

 Stellar Cable Hoist Owner’s ManualElectrical SchematicsNOTE: GROUND THE WHITE WIRES TO THE BUMPER.EXISTING TRUCK WIRING HARNESSLH, TURN, BRAKE, LIG

Assembly Drawings Item PN DescriptionQty.2SPOOL3SPOOL1 46734 CONTROLLER STR NO LOCK WESCON KP60 2 32 45050 CONTROL MOUNT 2 SPOOL CONTROL 2 23 46

& Stellar Cable Hoist Owner’s Manual

 Stellar Cable Hoist Owner’s ManualItem PN Description Qty.1 C1002 CAP SCR 0.50-13X6.00 HHGR5 32 C6106 NUT 0.50-13 HHGR5 NYLOC 13 2-Spool Valve Asse

Assembly Drawings .YTQNOITPIRCSEDTRAPMETI145307 CONTROL TOWER ASM 2SECT AIR K-PAC 12 0345 CAP SCR 0.38-16X1.50 HHGR5 43 0346 WASHER 0.38 USS FLA

 Stellar Cable Hoist Owner’s Manual162944284838311126301023154313404141932179136 3533222541674234243739482032432434483031463474124213232312437213051

Assembly Drawings 78121011129543361515101491310171618ITEMPARTDESCRIPTIONQTY.1 45243CYLINDER 7.00X80.00 KPAC22 45114REEVING SHEAVE WLDMT KP6023 8

 Stellar Cable Hoist Owner’s ManualChassis Mounted Parts

Assembly Drawings Item PN Description Qty.1 45054 SUB-FRAME FRONT WELDMENT 12 45059 SUB-FRAME FRONT WELDMENT 13 46134 PLATE SUBFRAME EXTENDER CL

 Stellar Cable Hoist Owner’s Manual1111087492453126NOTE: USE REAR HOLETO BOLT CYLINDERPIN WLDMTITEMPARTDESCRIPTIONQTY.149997TUBE 5.00X3.00X0.38WX56.

Assembly Drawings 1111087492453126NOTE: USE REAR HOLETO BOLT CYLINDERPIN WLDMTPN 56094ITEMPARTDESCRIPTIONQTY.149997TUBE 5.00X3.00X0.38WX56.00124

 Stellar Cable Hoist Owner’s Manual111106874924531213ITEMPARTDESCRIPTIONQTY.149997TUBE 5.00X3.00X0.38WX56.001249995ZPPIN WLDMT CYL MNT CABLE75230500

Assembly Drawings truck frame, clamp to truck frame using shims if needed. Drill three (3) 5/8" holes throughcab guard and truck frame app

Safety Chapter 1 - SafetyPlease Read the Following Carefully! This portion of the manual contains informa-tion regarding all Stellar manufacture

 Stellar Cable Hoist Owner’s Manual775446221210318913ITEMPARTDESCRIPTIONQTY.1 46580UBTB WLDMT OH 20X48X151246578PCUBTB MNT WLDMT 15.00D-KPAC23 46577

Assembly Drawings 329RETURN PORT FACING THIS SIDE54101876ITEMPARTDESCRIPTIONQTY.1 46130RSRVR WLDMT 60GAL KP6012 15463THERMO SIGHT GAUGE13 45075F

 Stellar Cable Hoist Owner’s ManualPN 4571014210326121327862175161112151415191718132524ITEMPARTDESCRIPTIONQTY146133RSRVR ASM 60GAL KP6012D1306FTG AD

Assembly Drawings PN 4664287102121323462628112115314219161517201918272425242522ITEMPARTDESCRIPTIONQTY1 46133RSRVR ASM 60GAL KP60129758FTG ST TH-

 Stellar Cable Hoist Owner’s Manual21345ITEMPARTDESCRIPTIONQTY146062PCMOUNTING BRACKET RSRVR KP602246063TUBE RSRVR MOUNTING KP602310662CAP SCR 0.50-

Assembly Drawings 1420171089181391912111115431612193165271219ITEMPARTDESCRIPTIONQTY.10335CAP SCR 0.38-16X1.25 HHGR5820340WASHER 0.25 FLAT830346W

 Stellar Cable Hoist Owner’s Manual1192379101215131514481617885663877318ITEMPARTDESCRIPTIONQTY.1 62293BUMPER WLDMT 90K PINTLE TARPER1245039PCPLATE M

Assembly Drawings 5462137474ITEMPARTDESCRIPTIONQTY.1 53398BUMPER WLDMT ICC WIDE1245813PCPLATE LINK ICC BUMPER23 45815SPACER 1.25ODX0.75IDX2.1644

 Stellar Cable Hoist Owner’s Manual12354ITEMPARTDESCRIPTIONQTY.1 46804BUMPER WLDMT ICC HEAVY DUTY KPAC1246877PCPIVOT BLOCK WLDMT ICC KP6023 5223NUT

Assembly Drawings 35.5066.3815.4419.0016.00.25TYP(2).19TYP (2).25TYP(2)3142ITEMPARTDESCRIPTIONQTY.145572TUBE 3.00X2.00X0.25WX66.001243138PLATE 0

 Stellar Cable Hoist Owner’s ManualDo not move the truck while the hoist andcontainer are raised. A raised load createsa top heavy unstable load.Do

 Stellar Cable Hoist Owner’s Manual1315178181651972021043612914119633ITEMPARTDESCRIPTIONQTY.1 48849BUMPER WLDMT STANDARD KP60 NRW ICC1227626LIGHT BA

Assembly Drawings 13356565445652575ITEMPARTDESCRIPTIONQTY.1 48847BUMPER WLDMT ICC NARROW KPAC1245813PCPLATE LINK ICC BUMPER23 45815SPACER 1.25OD

 Stellar Cable Hoist Owner’s Manual5762134ITEMPARTDESCRIPTIONQTY.162664PC BUMPER WLDMT ICC STANDARD EXT1245813PCPLATE LINK ICC BUMPER2345815SPACER 1

Assembly Drawings 73614528NOTE: MUD FLAPS ARE ONLY INCLUDED WITH A FACTORY INSTALLATIONITEMPARTDESCRIPTIONQTY.146626STD FEND WELDMENT-48"2

 Stellar Cable Hoist Owner’s Manual4911112213861075315 16 16 1714ITEMPARTDESCRIPTIONQTY.1 46121WLDMT FENDER STEEL TANDEM KP602246120PCTUBE REAR FEND

Assembly Drawings .19TYP. 2.25TYP. 8.25TYP. 4.19TYP. 2.25TYP. 4.25TYP. 2Tandem Fenders - PN 46122 Continued...

 Stellar Cable Hoist Owner’s ManualITEM PART DESCRIPTION QTY.63TALF 83.0 REHSAW6430103COLYN HH 61-83.0 TUN74302310682 CAP SCR 0.38-16X1.50 BTNHD SOC

Assembly Drawings 524142533ITEMPARTDESCRIPTIONQTY.145891FENDER TRI-AXLE MIDDLE POLY KPAC1245890FENDER TRI-AXLE FRNT/REAR POLY KPAC2359596FENDER

 Stellar Cable Hoist Owner’s ManualStandard Lift Cylinder - PN 5526212ITEMPARTDESCRIPTIONQTY.1 60132CYLINDER 6.00X72.00 LIFT HOLLOW ROD12C4498 FTG O

Assembly Drawings NOTE: SEAL KIT P/N 45306.YTQNOITPIRCSEDTRAPMETI1 45243 CYLINDER 7.00X80.00 KPAC12C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S2212510

Job-Site Set-UpThoroughly plan the lift before positioningthe vehicle. Consider the following:1. The vehicle should be positioned in anarea free from

 Stellar Cable Hoist Owner’s ManualCYLINDER ASM 3.50X40.00 KP60 IOX51202221NOTE: SEAL KIT P/N 51070.YTQNOITPIRCSEDTRAPMETI146153 CYLINDER 3.50X40.00

Assembly Drawings 6134245NOTE: RATCHET TIE DOWN SHOWN AS REFERENCE.ITEMPARTDESCRIPTIONQTY.145496STRAP 3X36 W/LOOP KPAC1245497PCSTRAP HOOK (HOLD-

 Stellar Cable Hoist Owner’s Manual14325ITEMPARTDESCRIPTIONQTY.142917PCHOLD DOWN WELDMENT220356CAP SCR 0.63-11X1.50 HHGR8 1030526WASHER 0.63 LOCK104

Replacement Parts Chapter 9 - Replacement PartsHydraulic ComponentsPart number Description15463 Thermo Sight gauge45074 Breather cap - Fill ne

Limited Warranty StatementStellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in materia